This five station visual full servo screen printing machine is specially designed for glass bottles and plastic bottles, suitable for cylindrical, square, flat, and irregular-shaped products. It integrates automatic loading and unloading, flame treatment, servo printing, and UV curing functions, featuring fast printing speed, stable and reliable quality, as well as easy and quick debugging — ideal for high-efficiency production needs in packaging and related industries.

The operation process of the five station visual full servo screen printing machine is automated and precise, ensuring stable printing effects:

1. Manually place the workpiece on the feeding conveyor belt.
2. The feeding conveyor mechanism transports the printed product to the bottle clamping position of the robotic arm.
3. The robotic arm clamps the printed product and transfers it to the visual positioning station for automatic clamping.
4. The servo system drives the fixture positioning system to perform visual positioning, ensuring accurate alignment.
5. The robotic arm automatically transfers the workpiece to the printing station, where the servo drives the printing head or screen device to complete printing.
6. The unloading robotic arm clamps the workpiece and transfers it to the unloading conveyor belt via servo control for final unloading.

The robotic arm is composed of servo motors, cylinders, etc. During operation, the machine’s relevant parameters can be adjusted at any time through the touch screen, and the machine’s working status can also be monitored online in real time, facilitating timely operation and maintenance.

The machine adopts an automatic cycle process, greatly improving production efficiency. The detailed process flow is as follows:

1. Manually place workpieces onto the feeding conveyor belt
2. Automatically convey workpieces to the clamping position of the robotic arm
3. Feeding robotic arm clamps workpieces and transfers them to the visual positioning station via servo
4. Visual automatic positioning (pre-positioning correction offset function included)
5. Left and right moving robotic arms transfer electrostatic precipitators
6. Left and right moving robotic arms transfer to printing positions
7. Fixture main body positions and clamps workpieces up through the servo structure
8. Screen printing (servo-driven screen and rotary functions for precision)
9. Fixture main body positions and clamps workpieces down through the servo structure
10. UV curing (ensures quick drying of printed patterns)
11. Unloading robotic arm clamps workpieces
12. Fixture main body releases the workpiece
13. Unloading robotic arm clamps workpieces and transfers them to the unloading conveyor belt via servo
14. Unloading conveyor belt conveys workpieces out
15. Automatic cycle starts again

The machine adopts high-quality components from well-known brands, ensuring long-term stable operation and high performance. Key configurations include:

• 7-inch touch screen: Omron (Japan) — easy to operate and parameter adjust
• PLC: Omron (Japan) — stable control core
• Servo system: ABB servo or Huichuan servo (motion controller) — precise motion control
• Pneumatic components: SMC and Yadeke — reliable air pressure control
• Guide rail: Taiwan Silver Guide — smooth and wear-resistant
• Electrical components: Omron and Schneider — safe and durable
• Conveyor belt transmission: with indirect and connected functions — flexible feeding and unloading
• Robotic arm: 90° loading — efficient workpiece transfer
• Flame treatment: improves printing adhesion
• Visual photography positioning color matching: ensures accurate pattern alignment
• Pre-positioning correction offset function: reduces printing errors
• Automatic printing, screen servo, rotary servo: high printing precision
• UV curing: quick drying, no pattern fading

Detailed technical parameters of the five station visual full servo screen printing machine, suitable for various product specifications:

This five station visual full servo screen printing machine combines automation, precision, and efficiency, providing a reliable solution for printing on glass and plastic bottles of various shapes. Its high-quality configuration and stable performance can effectively improve production efficiency and product qualification rate.

Dongguan Hao'an Printing Machinery Co., Ltd. is a professional manufacturer of automated printing equipment, established in 2016. Its products include silk screen printing machines, transfer printing machines, stamping machines, and peripheral equipment, which can meet printing requirements of various shapes and materials. It is widely used in various fields and industries such as cosmetics, daily necessities, food, medical supplies, and automotive accessories. The machinery and equipment are exported to multiple countries and regions suchs as Europe, the United States, South Korea, the Middle East, South Africa, Mexico, etc., and are highly trusted by domestic and foreign customers.

We always adhere to the five core concepts of "efficiency, excellence, energy conservation, integrity, and win-win", and are committed to providing customers with suitable and excellent technical solutions. Haoan has a strong professional technology research and development team that can customize the most suitable machinery and equipment according to the different requirements of customers, and will continue to innovate to make products intelligent and efficient. The company not only provides excellent machinery and equipment, but also provides professional technical training and supporting services, truly achieving what customers want and reach.

• Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
• Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional engineer training
• Q. How will you help us resolve after-sales repair issues if the machine malfunctions? A.In case of machine malfunction, we will provide video and email communication, and on-site service is available if necessary
• Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported environmentally friendly inks
• Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications